China wholesaler Double Pitch Conveyor Chain with K1 Attachments

Product Description

Double Pitch Conveyor Chain with K1 Attachments
 Products are made of high quality alloy steel production. The plates are punched and squeezed bores by precision technology. The pin, bush, roller are machined by high-efficiency automatic equipment and automatic grinding equipment, then through heat treatment of carburization, carbon and nitrogen protection mesh belt furnace, surface blasting process etc. Assembled precision by Internal hole position, spin riveted by pressure to ensure the performance of the entire chain.
Specifications

Technique Treatment
1 Shot Peening 8 Tempering
2 Bluing 9 Oiling
3 Nickel-plated 10 Greasing
4 Zincing 11 Special color
5 Heat Treatment 12 Stain proofing
6 Carburizing 13 Pre-stretched and anti-fatigue
7 Quenching    


Our Service

1. Any of your kind inquiry conveyor chain would be replied within 24 hours.
2. Well-trained and experienced sales staffs will reply all your concerns in fluent English.
3. OEM services are available with us, our professional designer would make your private idea into being.
4. Protection of your sales area, ideas of design and all your private information.
5. Delivery by air mail or ship for your orders.

 Why choose us1. We are the manufacture.
2. We have near 30 years experience of making chains and chain links.
3. Our design team has extensive experience in the chain design.
4. Best service and prompt delivery.
5. We offer various styles, size and colors to meet your requirement.
6. We covering a production area of 18750 square CZPT have more than 200 employees and we have a complete set of testing equipment to ensure our quality.

Usage: Transportation Chain
Material: Alloy/Carbon Steel
Surface Treatment: Oxygenation
Feature: Oil Resistant
Chain Size: C2082 C2080 C2082h C2080h
Structure: Roller Chain
Samples:
US$ 13/Meter
1 Meter(Min.Order)

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Customization:
Available

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Customized Request

double chain

How do double chains handle reverse motion or anti-reverse requirements?

Double chains are designed to handle reverse motion or anti-reverse requirements in various power transmission systems. The ability to transmit power in both directions is crucial in applications where bidirectional movement is needed. Here’s how double chains handle reverse motion and anti-reverse requirements:

1. Tooth Shape: Double chains typically have symmetrical tooth shapes on their sprockets. This design allows the chain to engage smoothly with the sprockets in both forward and reverse directions. The symmetrical tooth shape ensures proper meshing and minimizes the risk of slippage or disengagement.

2. Tensioning: Proper tensioning of the double chain is essential to maintain a consistent engagement with the sprockets during reverse motion. Adequate tension helps prevent the chain from skipping teeth on the sprockets, ensuring reliable power transmission in both directions.

3. Backstop Mechanisms: In certain applications, especially those with significant inertia or external forces, a backstop mechanism may be used in conjunction with the double chain. The backstop prevents the chain from moving in the reverse direction when the driving force is removed or reversed. This is commonly used in conveyor systems and some lifting applications.

4. Lubrication: Proper and regular lubrication of the double chain is vital to reduce friction and wear during reverse motion. Lubrication helps maintain smooth movement and minimizes the risk of binding or jamming, ensuring the chain can operate effectively in both directions.

5. Quality and Precision: High-quality double chains manufactured with precision play a critical role in reliable reverse motion. Chains with consistent dimensions and accurately formed components ensure smooth engagement with the sprockets, enabling the chain to handle bidirectional power transmission effectively.

6. Overload Protection: In some applications, overload protection devices, such as clutches or torque limiters, might be integrated into the power transmission system. These devices can help protect the chain and other components from damage during sudden reverse loads or torque spikes.

Overall, the design and engineering of double chains, along with proper maintenance and considerations for specific application requirements, allow them to handle reverse motion and anti-reverse requirements with reliability and efficiency.

double chain

How do double chains handle misalignment between sprockets?

Double chains are designed to accommodate a certain degree of misalignment between sprockets. Misalignment can occur due to various factors such as manufacturing tolerances, system installation, or wear over time. The ability of double chains to handle misalignment is attributed to their flexible construction and multi-link design.

When a double chain encounters misalignment between sprockets, the chain’s flexibility allows it to adjust and compensate for the angular or parallel misalignment. The multiple links in a double chain enable it to conform to the misaligned position and engage with the sprockets effectively.

There are a few mechanisms by which double chains handle misalignment:

  1. Link Flexibility: Double chains are made up of interconnected links that can flex and articulate to some extent. This flexibility allows the chain to accommodate minor misalignments without causing excessive stress or premature wear on the chain or sprockets.
  2. Roller Movement: The rollers in a double chain can rotate and pivot within their bushings, enabling them to adapt to misaligned sprockets. The rollers help to distribute the load evenly and minimize the impact of misalignment.
  3. Side Plate Clearance: Double chains typically have clearance between the side plates and the teeth of the sprockets. This clearance allows the chain to adjust its position slightly when encountering misalignment, preventing binding or jamming.

While double chains can handle minor misalignments, it is important to note that excessive or prolonged misalignment can cause increased wear, noise, and reduced chain life. It is generally recommended to minimize misalignment by ensuring proper alignment during installation and regular maintenance of the chain and sprockets.

When encountering significant misalignment or if misalignment persists despite proper alignment efforts, it may be necessary to address the underlying issues, such as worn sprockets or improper installation, to ensure optimal performance and longevity of the double chain system.

double chain

Can double chains be used in high-speed applications?

Yes, double chains can be used in high-speed applications, but there are certain considerations to keep in mind to ensure their safe and efficient operation.

When using double chains in high-speed applications, it is important to select a chain that is specifically designed and rated for high-speed operation. High-speed chains are typically manufactured with precision and high-quality materials to withstand the stresses and forces experienced at elevated speeds.

Here are some key factors to consider when using double chains in high-speed applications:

  1. Chain Type: Choose a double chain type that is suitable for high-speed operation. Certain chain designs, such as those with lightweight construction and optimized profiles, are specifically engineered for high-speed applications.
  2. Material Selection: Consider using double chains made from high-strength and wear-resistant materials. These materials can withstand the higher forces and reduce the risk of wear and fatigue at high speeds.
  3. Lubrication: Proper lubrication is crucial for high-speed chain operation. Use lubricants that are specifically designed for high-speed applications and ensure that the chain is adequately lubricated to minimize friction and heat generation.
  4. Tension and Preload: Maintain proper tension and preload in the double chain to ensure smooth engagement with the sprockets. Proper tensioning helps prevent excessive vibration, noise, and premature wear at high speeds.
  5. Bearing Support: Ensure that the chain is properly supported by high-quality bearings and sprockets designed for high-speed operation. The bearings should be able to handle the increased rotational speeds and provide smooth motion.
  6. Alignment and Balance: Proper alignment of the chain and sprockets is critical for high-speed applications. Misalignment can lead to increased wear, vibration, and potential chain derailment. Ensure the sprockets are aligned and balanced to minimize any unwanted forces on the chain.
  7. Regular Inspection and Maintenance: Regularly inspect the double chain for signs of wear, fatigue, or damage. Perform routine maintenance tasks such as lubrication, tension adjustment, and replacing worn-out components to ensure the chain’s reliable performance at high speeds.

It is important to consult the manufacturer’s guidelines and specifications for the specific double chain type and application requirements. Additionally, working with experienced engineers or chain suppliers can provide valuable insights and assistance in selecting the appropriate double chain for high-speed applications.

China wholesaler Double Pitch Conveyor Chain with K1 Attachments  China wholesaler Double Pitch Conveyor Chain with K1 Attachments
editor by CX 2023-08-09