China Custom High Quality Double Pitch Conveyor Chain with Attachments

Product Description

 High Quality Double Pitch Conveyor Chain with attachments
1. Model: A2040, A2050, A2060, A2080, C208A, C208AL, C208B, C208BL, C210A, C210AL, C212A, C212AL, C212AH, C212AHL, C216A, C216AL, C216AH, C216AHL A1, A2, K1, K2, SA1, SA2, SK1, SK2.
2. Materials: Carbon steel 40Mn, Stainless Steel
3. All parts are heat treatment(quenching and tempering) and controlled in a reasonable tolerance range.
4. Tensile strength: 15-20% higher than the standard
5. Certificate of Quality: ISO 9001, SGS
6. Centreless grinding.
7. Good lubrication with excellent grease.
8. Color: Self, dark yellow, dark blue, black
9. All attachments are the standard sizes.
10. Type: One side outer plates with attachments, 1 side inner plates with attachments, 1 side outer and inner plates with attachments, 2 sides outer plates with attachments, 2 sides inner plates with attachments, 2 sides outer and inner plates with attachments.

Products are made of high quality alloy steel production. The plates are punched and squeezed bores by precision technology. The pin, bush, roller are machined by high-efficiency automatic equipment and automatic grinding equipment, then through heat treatment of carburization, carbon and nitrogen protection mesh belt furnace, surface blasting process etc. Assembled precision by Internal hole position, spin riveted by pressure to ensure the performance of the entire chain.
Specifications

Technique Treatment
1 Shot Peening 8 Tempering
2 Bluing 9 Oiling
3 Nickel-plated 10 Greasing
4 Zincing 11 Special color
5 Heat Treatment 12 Stain proofing
6 Carburizing 13 Pre-stretched and anti-fatigue
7 Quenching    

Our Service
1. Any of your kind inquiry conveyor chain would be replied within 24 hours.
2. Well-trained and experienced sales staffs will reply all your concerns in fluent English.
3. OEM services are available with us, our professional designer would make your private idea into being.
4. Protection of your sales area, ideas of design and all your private information.
5. Delivery by air mail or ship for your orders.

Why choose us
1. We are the manufacture.
2. We have near 30 years experience of making chains and chain links.
3. Our design team has extensive experience in the chain design.
4. Best service and prompt delivery.
5. We offer various styles, size and colors to meet your requirement.
6. We covering a production area of 18750 square CZPT have more than 100 employees and we have a complete set of testing equipment to ensure our quality.

 

Usage: Conveyor Chain
Material: Carbon /Alloy Stainless Steel
Surface Treatment: Oxygenation
Feature: Oil Resistant
Chain Size: C2060HK1
Structure: Conveyor Chain
Samples:
US$ 0/Meter
1 Meter(Min.Order)

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Customization:
Available

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double chain

How do double chains handle reverse motion or anti-reverse requirements?

Double chains are designed to handle reverse motion or anti-reverse requirements in various power transmission systems. The ability to transmit power in both directions is crucial in applications where bidirectional movement is needed. Here’s how double chains handle reverse motion and anti-reverse requirements:

1. Tooth Shape: Double chains typically have symmetrical tooth shapes on their sprockets. This design allows the chain to engage smoothly with the sprockets in both forward and reverse directions. The symmetrical tooth shape ensures proper meshing and minimizes the risk of slippage or disengagement.

2. Tensioning: Proper tensioning of the double chain is essential to maintain a consistent engagement with the sprockets during reverse motion. Adequate tension helps prevent the chain from skipping teeth on the sprockets, ensuring reliable power transmission in both directions.

3. Backstop Mechanisms: In certain applications, especially those with significant inertia or external forces, a backstop mechanism may be used in conjunction with the double chain. The backstop prevents the chain from moving in the reverse direction when the driving force is removed or reversed. This is commonly used in conveyor systems and some lifting applications.

4. Lubrication: Proper and regular lubrication of the double chain is vital to reduce friction and wear during reverse motion. Lubrication helps maintain smooth movement and minimizes the risk of binding or jamming, ensuring the chain can operate effectively in both directions.

5. Quality and Precision: High-quality double chains manufactured with precision play a critical role in reliable reverse motion. Chains with consistent dimensions and accurately formed components ensure smooth engagement with the sprockets, enabling the chain to handle bidirectional power transmission effectively.

6. Overload Protection: In some applications, overload protection devices, such as clutches or torque limiters, might be integrated into the power transmission system. These devices can help protect the chain and other components from damage during sudden reverse loads or torque spikes.

Overall, the design and engineering of double chains, along with proper maintenance and considerations for specific application requirements, allow them to handle reverse motion and anti-reverse requirements with reliability and efficiency.

double chain

Can double chains be repaired or must they be completely replaced?

In most cases, when a double chain is worn or damaged, it is recommended to replace the chain entirely rather than attempting to repair it. Double chains are complex systems consisting of interconnected components, such as pins, bushings, rollers, and plates, which work together to provide reliable power transmission. If any of these components are significantly worn or damaged, repairing the chain may compromise its overall performance and reliability.

Replacing the chain ensures that all components are in optimal condition, providing consistent and reliable power transmission. It also reduces the risk of unexpected chain failure or damage to other components in the system.

However, in certain situations where the wear or damage is minimal and localized, it may be possible to repair the double chain. This typically involves replacing individual components, such as damaged pins or rollers, with new ones of the same specification. It is important to follow the manufacturer’s guidelines and consult with a qualified professional to determine if repair is feasible and to ensure that the repaired chain meets the required specifications and performance standards.

Overall, while repairs may be possible in some cases, it is generally recommended to replace a worn or damaged double chain to ensure optimal performance, reliability, and safety in power transmission applications.

double chain

How do double chains handle shock loads and impact forces?

Double chains are designed to handle shock loads and impact forces, providing robust and reliable power transmission in demanding applications.

The design and construction of double chains contribute to their ability to withstand shock loads and impact forces. Here are some ways double chains handle these dynamic loads:

  • High-Strength Materials: Double chains are typically made from high-strength materials such as alloy steel, which provides excellent tensile strength and resistance to impact forces. These materials help the chain maintain its structural integrity and prevent deformation or breakage under sudden and intense loads.
  • Enhanced Fatigue Resistance: Double chains are engineered to have enhanced fatigue resistance, allowing them to withstand repeated cycles of shock loads and impacts without premature failure. The materials and manufacturing processes used in double chain construction help improve their fatigue life and overall durability.
  • Optimized Chain Design: Double chains often feature specific design elements that help distribute and dissipate the forces generated by shock loads and impacts. These design features include thicker plates, larger pins, and hardened surfaces to improve load distribution and reduce stress concentration points.
  • Tight Clearances: Double chains typically have tight clearances between the pins and bushings, which provide added stability and reduce the potential for chain disengagement or skipping under sudden loads. The close-fit design helps maintain the chain’s integrity during impact events.
  • Proper Lubrication: Adequate lubrication is essential for the smooth operation and longevity of double chains. Lubrication helps reduce friction and wear, especially during high-impact situations. It also helps dissipate heat generated by friction, preventing overheating and premature failure.
  • Regular Inspection and Maintenance: Regular inspection and maintenance are crucial to identify any signs of wear or damage that may affect the chain’s ability to handle shock loads. Monitoring the chain’s condition and performing timely maintenance, such as lubrication, tension adjustment, and replacing worn-out components, ensure its optimal performance in high-impact applications.

It is important to consider the specific application requirements and consult the manufacturer’s guidelines when selecting and using double chains in high-impact environments. Adhering to recommended maintenance practices and ensuring proper installation and alignment will further enhance the chain’s ability to handle shock loads and impact forces effectively.

China Custom High Quality Double Pitch Conveyor Chain with Attachments  China Custom High Quality Double Pitch Conveyor Chain with Attachments
editor by CX 2023-08-08